PLC Touch Screen Control System Fluidized Bed Roasting Unit
Advanced industrial roasting system featuring excellent uniformity and temperature range of 500-1000°C for superior thermal processing applications.
System Overview
The Fluidized Bed Roasting System is a highly efficient industrial solution engineered to transform roasting processes across multiple sectors. Leveraging advanced Particle Drying Combustion and Circulating Fluidized Bed Roasting technologies, this system delivers exceptional roasting uniformity, optimal heat transfer, and maximum productivity.
High Efficiency Performance
By suspending particles in a high-velocity air stream, the fluidized bed ensures even exposure to roasting temperatures, significantly improving both speed and quality. Roasting time is dramatically reduced to just 5-30 minutes, depending on material specifications.
Wide Operating Temperature Range
The broad 500-1000°C temperature range provides exceptional flexibility for processing diverse materials, from delicate products requiring lower heat to robust materials needing higher temperatures.
Customization Options
Recognizing unique customer requirements, the system offers tailored solutions including modifications to size, capacity, temperature control, and integration with existing production lines.
Advanced Technology Integration
Particle Drying Combustion accelerates drying and roasting through complete and rapid heat transfer, conserving energy while reducing emissions. The Circulating Fluidized Bed Roasting process promotes continuous particle movement, preventing agglomeration.
Key Features
- Product Name: Fluidized Bed Roasting System
- Control System: PLC Touch Screen for precise, user-friendly operation
- Heat Transfer Method: Fluidization for efficient uniform heat distribution
- Diameter Range: 900-6400mm (accommodates various processing capacities)
- Automation Level: Fully Automated for enhanced productivity
- Operating Temperature: 500-1000°C
- Roasting Time: 5-30 minutes
- Applications: Coffee beans, nuts, seeds, grains, and particulate materials
- Core Technologies: Particle Drying Combustion, Circulating Fluidized Bed Roasting
- Maintenance: Easy to maintain and clean
Technical Specifications
| Diameter Range |
900-6400mm |
| Operating Temperature |
500-1000°C |
| Roasting Time |
5-30 minutes |
| Heat Transfer Method |
Fluidization |
| Control System |
PLC Touch Screen |
| Automation Level |
Fully Automated |
| Operating Cost |
Low |
| Uniformity of Roasting |
Excellent |
| Maintenance |
Easy to maintain and clean |
| Customization |
Available upon request |
Industrial Applications
Moving Bed Incineration
Continuous material movement enables efficient and thorough combustion, with the fluidized bed design ensuring even heat exposure for superior processing uniformity.
Particle Drying Combustion
Provides controlled environment for rapid and uniform drying of particulate materials with adjustable diameter range accommodating various particle sizes and processing volumes.
Suspended Containment Pyrolysis
Enables efficient thermal decomposition of organic materials in oxygen-free environments with optimal heat transfer and thorough processing.
Food Industry Applications
Delivers uniform roasting for coffee beans, nuts, seeds, and grains, preserving flavor profiles and ensuring batch-to-batch consistency essential for premium products.
Customization Services
The Fluidized Bed Roasting System offers comprehensive customization services tailored to specific roasting requirements. Designed with focus on low emissions and energy consumption, this advanced equipment ensures environmentally responsible operation. Customization ensures the system perfectly fits production requirements, delivering superior performance and sustainability through innovative roasting technologies.
Operation & Maintenance
Troubleshooting Common Issues
- Ensure air supply is clean and at correct pressure for proper fluidization
- Verify heating elements are functioning correctly and set to desired temperature
- Regularly clean the roasting chamber to prevent buildup affecting product quality
- Inspect the fluidizing plate for damage or blockages
Recommended Maintenance
- Routine maintenance checks
- Timely replacement of worn parts
- Regular cleaning of airflow systems
These practices maintain system efficiency, prolong equipment life, and ensure consistent roasting quality.
